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90 zephyr Options
808zephyr
Posted: Wednesday, January 12, 2011 12:40:44 AM
Rank: n00b
Groups: Member

Joined: 1/11/2011
Posts: 1
Location: Hawaii
Hi I’m new to this forum. My friend just gave me a 90 550 zephyr that needs some work. He told me he could get the bike to run but as soon as he gave it gas it would die out. I looked at the carbs just from the outside and saw striped screws so I could tell maybe he didn’t know what he was doing. My question is should I attempt to rebuild the carbs and buy the kits off of eBay or maybe it’s something else. he said when he got the carbs apart it looked like the prev. owner had took them apart also and the jets or some other small parts looked a little dinged up. I would love to get the bike running and am also planning on painting it. just wanted to know what I was getting into. Any help would be appreciated.
azraphale
Posted: Wednesday, January 12, 2011 10:11:39 AM

Rank: Administrator
Groups: Administration

Joined: 4/23/2008
Posts: 230
Location: Catskill Mtns.
Welcome to our forum! Traffic around here is a little slow, but we've got a great member base with a lot of knowledge and experience to draw from.

You should absolutely rebuild the carbs, especially if they are in poor repair or a poor state of tune. That way, if nothing else, you can get back to a baseline setting with known good parts and go from there. The carb rebuild kits usually include a pilot jet (which is very likely plugged in several of your carbs judging by the symptoms). There are very few problems the CVK carbs can have that aren't taken care of by a rebuild kit -- torn slide diaphragms and damaged idle mixture screw seats come immediately to mind. But start with the rebuild kits and set everything to the stock settings in the factory shop manual.

A few quick questions to help you get your jetting correct -- does the bike still have its original airbox? And is there an aftermarket exhaust installed? If so, what brand, and how loud is it (if you know)?

| 1990 Kawasaki Zephyr 615 (Daphne) -=- 1986 Kawa Ninja 250 (stolen) |
| The Motorcycle Fuel Injection Handbook -=- http://tinyurl.com/297abo |
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